
The gins are running across Kansas as cotton harvest 2019 gets off to a faster start than the long, slow harvest and ginning season for the 2018 crop. Ginning season at both Anthony, Kan., and Winfield, Kan., was delayed last year because of extensive remodeling work at both gins.
“We’re really getting up to speed,” says Gary Feist, general manager of the Southern Kansas Cotton Growers Cooperative, which operates gins at Winfield and Anthony. “We haven’t gone to 24 hours a day yet because we don’t have the volume yet. But after the hard freeze, we’ll see the strippers heading into the fields. With sunny weather in the forecast, it will dry out fast.”
The Northwest Cotton Growers gin at Moscow, Kan., which has a new gin under construction, had started ginning with the old gin by Halloween, while The Next GINeration gin at Cullison, Kan., was “close to ready, but not running yet” by the end of October.
At Anthony, the growing pains of last year’s remodeling have eased, and all five gin stands have been running full speed with big round bales moving 20 deep down the revamped table system. With the new, automated strapping system in place on the press, cotton bales were rolling onto the bagger at the rate of 50 bales an hour.
The gin at Winfield, which also did extensive renovations last year, has three gin stands and is also gearing up toward ginning 24 hours a day as the modules and bales roll in.
So far, the cotton is looking “really, really pretty,” according to SKCGC crop consultant Rex Friesen. He says the yields have been good, with some dryland fields coming in at 2.5 bales per acre on dryland.
He says there are fields that are not as good, thanks to late planting and a very wet start to the season. Some fields that were planted were later flooded out, resulting in fewer acres planted than predicted. Some late-planted fields were hit with frost before all the bolls were fully mature, which will cost some yield as well.
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<p>A new seedhouse has been completed at the Anthony cotton gin. It was part of extensive renovations made at the Southern Kansas Cotton Growers Cooperative gin last year as acres of cotton have skyrocketed.</p>
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<p>There are now five stands operating in the gin at Anthony. Two were added as part of extensive remodeling completed last year. The added stands allow the gin to operate at a speed that sees 50 bales an hour roll off the press.</p>
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<p>An operator at the Anthony gin pulls samples from the bagging area. Automatic probes pull samples from both sides of the bale. An identification tag is inserted in the middle of the two samples, and it is rolled up for sending in to be graded.</p>
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<p>Another addition to the gin at Anthony is a steam machine that allows steam to be added to the lint in the final step before it enters the press.</p>
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<p>One addition at the gins at both Anthony and Winfield is this automatic bale strapping system that secures the bale. The old system required manual insertion of wire straps — a process that was one of the most dangerous jobs in the gin.</p>
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<p>As the straps secure the pressed bale, it is about ready to roll off the press and onto a conveyor that moves it over to the bagging table.</p>
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<p>A worker at the Anthony gin moves bagged bales to a truck for transport to the warehouse. The forklift loader can handle four bales at a time.</p>
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<p>Bales are loaded into trailers docked at the Anthony gin. The cotton from the gin at Anthony goes to storage in Liberal.</p>
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<p>A new bale conveyor table moves 16 bales toward the gin. Bales are loaded onto the table, unwrapped and pressed end to end to keep cotton flowing into the gin stands.</p>